Opinion

ABB Launches Automation Extended for Non-Disruptive Control System Modernization

Daily briefingLucas MeyerFeb 8, 2026· 3,106 views

ABB's new architecture lets industrial operators adopt AI, analytics, and IoT without replacing existing DCS or causing downtime.

ABB has introduced Automation Extended, a new automation architecture designed to help industrial operators upgrade control systems without costly shutdowns or large-scale equipment replacement. Targeting sectors such as energy, chemicals, mining, and utilities, the program builds on ABB's installed base of distributed control systems (DCS) and offers a structured path to adopt digital technologies like AI, advanced analytics, and IoT connectivity while preserving mission-critical operations.

Key takeaways

  • Separates critical control functions from digital applications, using a 'software-defined domain' for deterministic performance and a securely connected digital environment for AI and machine learning tools.
  • Open and modular architecture supports interoperability via OPC UA and cloud-native infrastructure with containerization, enabling anomaly detection, condition monitoring, maintenance optimization, and efficient engineering workflows.
  • Provides a unified lifecycle service model for deployment, management, and long-term performance, positioning Automation Extended as an alternative to 'rip-and-replace' upgrades.

Operators can continue using established ABB platforms such as ABB Ability System 800xA, Symphony Plus, and Freelance while gradually introducing new technologies. Peter Terwiesch, president of ABB's Automation business area, emphasizes that the approach brings 'future-ready capabilities into the systems they know and trust, with security and interoperability at the core.'

Source: Robotics & Automation News (roboticsandautomationnews.com) · Published 2026-02-08 · “ABB launches ‘Automation Extended’ to help industries modernize control systems without disruption”