In context
In late 2024, warehouse automation was rapidly evolving as distributors sought to handle growing order volumes and complexity. Goods-to-person systems were gaining traction for their ability to reduce travel time and improve ergonomics, making partnerships like BlueStar's with Exotec a notable step in modernizing distribution operations.
What was reported
BlueStar, a global distributor of digital identification, mobility, POS, and RFID technologies, selected Exotec to deploy its Skypod system across distribution centers in Europe and the United States. The decision followed consistent growth since BlueStar's EMEA Distribution Centre opened in Eindhoven in 2019, prompting the need for expanded infrastructure and optimized processes.
The Skypod installation includes 20 robots, racking with 23,000 bins, three picking stations, and one bin interface. This goods-to-person system supports operators in order picking and packing, significantly reducing time between item retrievals. BlueStar reported a 60 percent reduction in warehouse traffic, contributing to a safer environment and a more ergonomic, less physically demanding workspace for operators.
Manel Baranera, BlueStar's EMEA COO, noted the robust and efficient implementation, stating it enhanced logistical capabilities to process daily orders efficiently regardless of volume or complexity. Jan Heijblom of Exotec emphasized pride in supporting BlueStar's optimized expansion and improved workplace safety.
Why it mattered
This deployment illustrates a growing trend among mid-sized distributors to adopt scalable robotic automation to handle demand spikes without expanding physical footprints. The reported gains in efficiency, safety, and ergonomics underscore the value of goods-to-person systems in modern warehouse operations, likely influencing similar adoption decisions across the industry.
“We are very pleased with the robust and efficient implementation of the Exotec solution.”
Source: Robotics & Automation News (roboticsandautomationnews.com) · Published 2024-12-06 · “BlueStar and Exotec partner to launch ‘smarter’ warehouse automation system”